JUKI DDL-9000C-FMS Direct-drive, high-speed, sewing system with automatic thread trimmer

The machine eliminates the “bird’s nest” at the starting of sewing

The machine starts sewing with the needle thread clamped and held with its unique air & ball type clamp. High-quality seams, thereby, are promised without leaving bird’s nests (thread tangling) on the wrong side of the material.

Only 3 mm long thread is left on the material at the end of sewing

The machine adopts a new thread trimming method where the newly-developed thread trimming mechanism trims the thread directly below the throat plate while the last stitch (or two stitches) at the end of sewing is (are) sewn with a smaller stitch length using condensation stitching.
As a result, the length of thread remaining on the material is shortened, thereby eliminating thread nipping work.

Management of sewing performance and sewing machine by the utilization of IoT
(Internet of Things)

Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially-available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes.
The operation panel is also provided as standard with a USB port.
Data management and software update can be carried out with ease using a USB thumb drive.

Data items of sewing can be numerically managed to ensure “stable quality” and “reduction in time required for setup changes”. Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive.

Reliable grasping of thread by the clamping method

The sewing machine has adopted the thread clamping system that pneumatically draws the needle thread which remains after thread trimming and clamps it with the ball. As a result, the needle thread is clamped without fail while requiring no additional adjustment even when the type and count of thread is changed.

JUKI’s unique “air + ball” clamping system

Not only the reliable thread clamping mechanism but also downsized needle-surrounding portion of the machine head are achieved by the thread clamp mechanism that combines the air cylinder with the ball. Due to its strong thread clamping force, the needle thread can also be trimmed without fail.